A recent IMCA Safety Flash focuses on an incident in which a diver reported to the Dive Supervisor a drop in breathing gas pressure, to provide lessons learned.
During a routine dive at a depth of 18m (60’), the diver reported to the Dive Supervisor a drop in breathing gas pressure. The diver switched to bailout gas which did not solve the problem. The diver opened the free flow which increased gas pressure to a suitable level. The diver left the sea bottom and returned safely to the vessel deck. Upon removal of the diving helmet (a Kirby Morgan 37) a foreign body was found in the demand valve chamber section of the helmet regulator.
What went right?
The diver remained composed and took the correct emergency actions.
What went wrong?
- A foreign body found its way undetected into the helmet during pre/post-dive cleaning. It is thought that the likely cause was the foreign body – a small shard of plastic – entered the regulator body and restricted the action of the lever arm.
- The bowl or utensil used for cleaning helmet parts was an old and broken plastic pot.
- The foreign body was identified as being part of the old and broken plastic pot used as a cleaning utensil.


What was the cause
Inappropriate or sub-standard cleaning technique for such an item as literally vital as a diver’s helmet.
Lessons and actions
- Consider how something so minor could have such an impact on a diver’s gas supply.
- Reiterate the importance of pre-dive checks and of the need for absolute cleanliness in divers’ life-saving equipment.
- Their member introduced spray bottles to eliminate the chance of particles entering the helmet during cleaning.