GMS released a briefing highlighting practical strategies, recent training outcomes, and insights regarding safer operations in ship recycling yards.
Ship recycling yards pose unique challenges due to their operational complexity, heavy loads, and hazardous materials. According to GMS, implementing ergonomic practices and safe manual handling techniques is critical for safeguarding workers’ health and enhancing productivity.
Key Risks in Manual Material Handling
Ship recycling presents a unique risk landscape that demands specialized interventions:
- Physical Strain and Musculoskeletal Injuries
Frequent lifting of heavy, awkwardly shaped loads with improper body posture can lead to chronic fatigue and musculoskeletal injuries. - Workplace Hazards
Poor lighting, slippery surfaces, oxygen deficiency in confined spaces, and elevated noise levels increase the likelihood of accidents. - Operational Pressure
Unrealistic deadlines and insufficient training exacerbate risks, often compelling workers to compromise safety for speed.
Key principles of ergonomics in ship recycling
Designing safer workspaces involves arranging tools and materials to reduce bending, twisting, and reaching, while storing heavy items at waist height to minimize strain.
Moreover, using proper tools, such as ergonomically designed ones with padded handles, can reduce hand strain, and adjustable tools ensure better alignment with workers’ physical needs.
Optimizing layouts for accessibility is also important, keeping frequently used items within arm’s reach and maintaining clear pathways to ensure smooth and safe workflows.
In the high-pressure environment of ship recycling, safety must never take a backseat to operational targets.
…said Muhammad Usman, Sustainable Ship & Offshore Recycling Program (SSORP) Trainer.
Implementing safe manual handling practices
Pre-Task Preparation
- Evaluate the weight, size, and stability of the load.
- Plan a clear path for transporting materials.
Inspection and Equipment Use
- Inspect loads for sharp edges or instability.
- Ensure workers use PPE such as gloves, helmets, and steel-toe boots.
Proper Lifting Techniques
- Bend the knees, keep the back straight, and lift with the legs, not the back.
- Hold loads close to the body to maintain balance.
Use of Mechanical Aids
- Deploy cranes, trolleys, chain blocks, and pulleys to manage heavy loads safely.
- Regularly inspect and maintain equipment to ensure reliability.
Fostering a culture of ergonomics and safety involves implementing training programs, where regular workshops equip workers with the skills to identify risks and adopt safe practices, as well as simulated scenarios reinforcing ergonomic techniques.
In addition, workplace enhancements, such as installing non-slip mats and improving lighting, along with redesigning workstations to support ergonomic principles, are also important.
Continuous monitoring and feedback are essential, including regular ergonomic assessments, gathering worker input, and using injury data to identify recurring risks and implement corrective measures.
